Yamaha Grizzly 700 Parts Manual

The Yamaha Grizzly 700 is a high-performance all-terrain vehicle (ATV) featuring a 686cc liquid-cooled, four-stroke engine, Ultramatic automatic transmission with On-Command 2WD/4WD, independent rear suspension, electric power steering, and durable chassis design. This parts manual provides comprehensive information for identification, ordering, and replacement of genuine Yamaha components. Below are key sections covering parts identification, engine components, chassis, electrical systems, maintenance, and ordering information.

1. Parts Identification Guide 2. Engine Assembly Parts 3. Chassis & Frame Components 4. Electrical System Parts 5. Drive Train Components 6. Suspension & Steering Parts 7. Body & Accessory Parts 8. Maintenance & Replacement Intervals 9. Genuine Parts Ordering 10. Safety & Handling Precautions 11. Troubleshooting Parts Issues

Parts Identification Guide

Key reference: Use Yamaha part numbers for accurate identification. Each component has a unique number corresponding to exploded diagrams in this manual.

Component Group	Identification Method
Engine Parts	Refer to engine serial number located on crankcase
Frame Parts	Use frame number stamped on right side of frame
Electrical Parts	Match part number on component or wiring diagram
Body Parts	Identify by color code and model year variations
Fasteners	Specified by thread size, length, and Yamaha part number

Engine Assembly Parts

Complete breakdown of 686cc liquid-cooled engine components.

Cylinder Head Assembly: Includes valves, springs, camshaft, cover.
Cylinder & Piston: Cylinder, piston, rings, wrist pin.
Crankcase & Crankshaft: Crankcase halves, crankshaft, bearings.
Lubrication System: Oil pump, filter, cooler, lines.
Cooling System: Radiator, water pump, hoses, thermostat.

WARNING! Engine components are precision parts; use proper tools and torque specifications during assembly.

Chassis & Frame Components

Frame structure and mounting parts for Grizzly 700.

Main Frame: Steel frame with gusset reinforcements.
Sub-frame: Rear section supporting cargo rack and seat.
Footrests & Floorboards: Rubber-coated footrests, heel guards.
Cargo Racks: Front and rear aluminum racks with mounting hardware.
Skid Plates: Steel underbody protection for engine and chassis.

CAUTION! Inspect frame for cracks or damage after impact; replace if structural integrity is compromised.

Electrical System Parts

Ignition System: CDI unit, spark plug, ignition coil, pickup coil.
Charging System: Stator, regulator/rectifier, battery.
Lighting: Headlight assembly, tail/brake light, indicator lights.
Switches & Controls: Handlebar switches, key switch, brake light switch.
Wiring Harness: Main harness with connectors and protective sheathing.
Instruments: Digital meter, speed sensor, warning indicators.
Starting System: Starter motor, relay, solenoid.

Drive Train Components

Ultramatic transmission and drive system parts.

Transmission: Drive pulley, driven pulley, belt, weights, springs.

Final Drive: Front and rear differentials, drive shafts, U-joints.

On-Command System: 2WD/4WD selector components, actuator, wiring.

Brakes: Hydraulic disc brakes (front and rear), pads, rotors, calipers.

Suspension & Steering Parts

Independent rear suspension and electric power steering components.

Front Suspension: Double A-arm, shocks, springs, bushings.
Rear Suspension: Independent swingarm, shocks, linkage.
Steering: Steering stem, handlebar, EPS motor, torque sensor.
Wheels & Tires: Aluminum wheels, valve stems, factory-spec tires.

Tip: Always replace suspension components in pairs (left/right) for balanced performance.

Body & Accessory Parts

Body panels, seats, and genuine Yamaha accessories.

Body Panels: Fenders, front cowl, side panels, rear fender.
Seat: Main seat assembly, latch mechanism, cover.
Accessories: Winch mounts, plow systems, storage boxes, mirrors.
Decals & Graphics: Factory graphics kits, model identification.
Protection: Bumpers, hand guards, brush guards.

WARNING! Use only genuine Yamaha accessories designed for Grizzly 700 to maintain safety and warranty.

Maintenance & Replacement Intervals

Recommended part replacement schedule for optimal performance.

Component	Replacement Interval	Yamaha Part Number Reference
Engine Oil Filter	Every 100 hours or annually	5GH-13440-00-00
Air Filter Element	Every 200 hours or as needed	5GH-14451-00-00
Drive Belt	Every 500 hours or if worn	5GH-17621-00-00
Spark Plug	Every 100 hours	CR9E (NGK)
Brake Pads	When worn to limit indicator	Front: 5GH-W0047-00-00

Genuine Parts Ordering

Always use genuine Yamaha parts for quality and compatibility.

CAUTION! Aftermarket parts may void warranty and affect performance.

Safety & Handling Precautions

Handle all parts with care; wear appropriate safety equipment during installation.

CAUTION! Heavy components require proper lifting equipment; secure ATV on stand before disassembly.

Troubleshooting Parts Issues

Symptom	Possible Cause	Corrective Action
Part doesn't fit	Wrong part number or model year	Verify part number against VIN and model year; consult dealer.
Fastener failure	Incorrect torque or thread damage	Use torque wrench; replace damaged threads with proper insert.
Electrical part malfunction	Incorrect installation or wiring	Check wiring diagram; ensure proper connections and grounds.
Premature wear	Non-genuine part or improper maintenance	Replace with genuine Yamaha part; follow maintenance schedule.
Noise from drivetrain	Worn U-joints or drive shaft	Inspect drivetrain components; replace if worn or damaged.

Support: Contact authorized Yamaha dealer for technical assistance.

Parts Ordering: www.yamahaparts.com or 1-800-962-7926