Yamaha Grizzly 700 Manual

The Yamaha Grizzly 700 is a high-performance all-terrain vehicle (ATV) featuring a 686cc liquid-cooled, 4-stroke engine with Ultramatic automatic transmission, On-Command 2WD/4WD with differential lock, independent double wishbone front suspension, IRS rear suspension, electric power steering, disc brakes, and a durable chassis. This manual covers safety, operation, maintenance, specifications, and troubleshooting for optimal performance and longevity.

Features at a Glance

Key components: 686cc engine, Ultramatic transmission, On-Command 4WD system, Electric Power Steering (EPS), digital instrument panel, and robust chassis.

Pre-Ride Inspection

Always perform a pre-ride inspection to ensure safety and proper operation.

1. Check fuel level and ensure there are no leaks.
2. Inspect tires for proper pressure and damage (Front: 5.1 psi / 35 kPa, Rear: 5.1 psi / 35 kPa).
3. Verify all lights (headlights, taillights, brake lights) are functioning.
4. Check brake operation and fluid levels.
5. Ensure throttle moves smoothly and returns to idle.
6. Check oil level and coolant level.
7. Inspect drive chain for proper tension and lubrication.

WARNING! Never operate the ATV if any issues are found during inspection. Repair before riding.

Controls and Operation

Familiarize yourself with all controls before riding.

1. Starting: Insert key, set engine stop switch to RUN, shift to PARK or NEUTRAL, pull brake lever, press start button.
2. Driving: Select drive mode (H for high range, L for low range, N for neutral, R for reverse). Use throttle gradually.
3. On-Command 4WD: Use switch to select 2WD, 4WD, or 4WD with differential lock for challenging terrain.
4. Braking: Use both front and rear brakes together for controlled stops.
5. Instrument Panel: Monitor speed, fuel, and warning indicators.

CAUTION! Always wear appropriate safety gear including helmet, eye protection, gloves, and boots.

Specifications

• Engine Type: 686cc liquid-cooled, 4-stroke, SOHC, 4-valve
• Bore x Stroke: 102.0 mm x 84.0 mm
• Compression Ratio: 9.2:1
• Fuel Delivery: Fuel injection
• Transmission: Ultramatic automatic V-belt with all-wheel engine braking
• Final Drive: Shaft
• Suspension Travel (Front/Rear): 7.1 in / 9.5 in
• Brakes: Dual hydraulic disc front; sealed hydraulic disc rear
• Tires: AT25 x 8-12 front; AT25 x 10-12 rear
• Dimensions (LxWxH): 83.3 in x 46.5 in x 49.4 in
• Ground Clearance: 11.8 in
• Dry Weight: 617 lbs

Maintenance Schedule

Regular maintenance is crucial for reliability. Refer to the table below for intervals (whichever comes first).

Fluid Checks and Changes

Use recommended Yamaha fluids or equivalents.

1. Engine Oil: Check with ATV on level ground. Change oil and filter per schedule (Capacity: 3.7 qt with filter change).
2. Coolant: Check level in reservoir when engine is cold. Change coolant every 2 years (Capacity: 1.8 qt).
3. Brake Fluid: Check level in master cylinder reservoirs. Use DOT 4 fluid. Change every 2 years.
4. Front/Rear Gear Oil: Check and change per maintenance schedule.

Tip: Always dispose of used fluids properly at a recycling center.

Tire and Wheel Care

Maintain correct tire pressure for optimal handling and tire life.

1. Check pressure when tires are cold with a quality gauge.
2. Recommended pressure: 5.1 psi (35 kPa) front and rear for standard loads.
3. Inspect tires for cuts, punctures, and excessive wear.
4. Ensure wheel nuts are tightened to specification (65 Nm / 47 lb-ft).
5. Balance wheels if vibration occurs at high speed.

WARNING! Do not exceed maximum tire pressure indicated on sidewall. Under-inflation can cause overheating and failure.

Storage Procedures

Proper storage prevents damage during periods of non-use.

1. Clean the ATV thoroughly.
2. Change engine oil and filter.
3. Add fuel stabilizer to a full tank of fuel and run engine for 5 minutes.
4. Remove spark plug, add a teaspoon of oil into cylinder, and crank engine slowly before reinstalling plug.
5. Disconnect battery negative terminal and store battery in a cool, dry place on a maintainer.
6. Inflate tires to recommended pressure and store on blocks to lift tires off ground.
7. Cover with a breathable cover in a dry, well-ventilated area.

CAUTION! Never store with fuel in carburetor or fuel lines without stabilizer.

Safety Information

ATVs can be hazardous to operate. Always follow these rules:

• Always wear a helmet, eye protection, long sleeves, long pants, gloves, and over-the-ankle boots.
• Never carry passengers; the Grizzly 700 is designed for one rider only.
• Never operate on public roads or paved surfaces unless crossing and permitted by law.
• Never operate under the influence of alcohol or drugs.
• Avoid excessive speed and be especially careful on difficult terrain.
• Complete a training course. For training information in the US, call the ATV Safety Institute at 1-800-887-2887.
• Riders under 16 require adult supervision. This is an adult ATV.

Warranty and Support

Yamaha Motor Corporation, U.S.A. provides a limited warranty. Refer to your Yamaha dealer for warranty details and duration. For technical support, service, or to locate parts:

• Contact an authorized Yamaha ATV dealer.
• Yamaha Customer Relations: 1-800-962-7926
• Website: www.yamahamotorsports.com

Always use genuine Yamaha parts and accessories to maintain performance and warranty coverage.

Troubleshooting

Note: For complex repairs, consult an authorized Yamaha service technician.

Service: 1-800-962-7926; www.yamahamotorsports.com