Grizzly Manual Tube Bender

The Grizzly Manual Tube Bender is a precision tool designed for bending various types of metal tubing and pipes. It features a durable steel construction, multiple die sets for different diameters, a manual hydraulic or mechanical operation, easy-to-read angle indicators, and safety locks. Suitable for automotive, plumbing, fabrication, and DIY projects. Below are key sections for safety, features, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation & Setup 3. First-Time Use 4. Specifications 5. Controls and Components 6. Bending Operations 7. Die Selection & Setup 8. Safety Features 10. Care & Maintenance 11. Regulatory Information 12. Troubleshooting

Features at a Glance

Key components: Heavy-duty steel frame, bending dies, manual pump or lever, angle gauge, pressure release valve, mounting brackets.

Feature	Description
Bending Dies	Multiple interchangeable dies for various tube diameters
Manual Pump/Lever	Provides hydraulic or mechanical force for bending
Angle Indicator	Precise gauge for measuring bend angles
Pressure Release Valve	Releases hydraulic pressure safely after operation
Mounting Brackets	For securing bender to workbench or floor
Frame Construction	Heavy-duty steel for stability and durability
Safety Lock	Prevents accidental operation
Tube Support	Holds tube in place during bending
Degree Stops	Adjustable stops for common bend angles
Portable Design	Can be moved or mounted as needed

Installation & Setup

Unpack and inspect all components. Mount on stable surface.

Secure bender: Use mounting brackets to attach to sturdy workbench or floor.
Install dies: Select appropriate die for tube diameter; secure per instructions.
Connect hydraulic pump (if applicable): Attach hoses securely; fill with hydraulic fluid.
Check all fasteners: Ensure bolts and nuts are tight.

WARNING! Bender is heavy; use proper lifting techniques. Ensure mounting surface is level and secure.

First-Time Use

Prepare bender for initial operation.

Lubricate: Apply recommended lubricant to moving parts and die surfaces.
Test operation: Perform dry run without tube to ensure smooth movement.
Select tube: Use appropriate material and diameter for selected die.
Make test bend: Use scrap material to verify angle and die setup.

CAUTION! Wear safety glasses and gloves. Keep hands clear of pinch points.

Specifications

Capacity: Bends tubing from 1/4" to 2" diameter (depending on model).
Bend Angle: 0° to 180° adjustable.
Construction: Heavy-duty steel frame and components.
Operation: Manual hydraulic pump or mechanical lever.
Dies Included: Multiple die sets for common tube sizes.
Mounting: Bench or floor mount options.
Weight: Varies by model (typically 50-150 lbs).
Warranty: Limited manufacturer warranty.

Controls and Components

Main components: Frame, bending die, ram, pump/lever, angle gauge, pressure release.

Operation: Insert tube, set desired angle, operate pump/lever, release pressure, remove tube.

Adjustments: Angle stops, die positioning, pressure settings (if hydraulic). Safety: Lockout mechanism, pressure relief, emergency release. Maintenance: Lubrication points, hydraulic fluid check, bolt tightening schedule.

Bending Operations

Step-by-step bending procedure.

Select die: Choose die matching tube diameter.
Insert tube: Place tube against die and support.
Set angle: Adjust angle gauge or stops to desired bend.
Apply pressure: Operate pump or lever slowly and steadily.
Monitor bend: Watch angle indicator; stop at desired angle.
Release pressure: Use release valve to retract ram.
Remove tube: Carefully extract bent tube from die.

Tip: For consistent bends, mark tube at bend point and use slow, even pressure.

Die Selection & Setup

Proper die selection ensures quality bends.

Match diameter: Die must match tube outer diameter exactly.
Check material: Different dies for different materials (steel, aluminum, copper).
Secure die: Tighten all fasteners; ensure die is centered.
Test fit: Tube should slide into die without force.
Lubricate: Apply lubricant to die groove for smooth operation.

WARNING! Using wrong die can damage tube or bender. Never force tube into die.

Safety Features

Pressure relief valve, safety lock, emergency release, overload protection.

Care & Maintenance

Regular maintenance ensures longevity and safety.

Clean after use: Remove metal shavings and debris.
Lubricate: Apply lubricant to moving parts weekly.
Check hydraulic fluid: Maintain proper level (if applicable).
Inspect dies: Look for wear or damage; replace as needed.
Tighten fasteners: Check bolts and nuts monthly.

CAUTION! Never operate with damaged components. Store in dry location.

Regulatory Information

Troubleshooting

Symptom	Possible Cause	Corrective Action
Tube kinks or wrinkles	Wrong die size or excessive speed	Use correct die; bend slowly and evenly.
Difficulty bending	Insufficient lubrication or wrong material	Lubricate die; verify tube material compatibility.
Inaccurate angles	Loose die or incorrect setup	Tighten die; recalibrate angle indicator.
Hydraulic pump not working	Low fluid or air in system	Check fluid level; bleed air from system.
Die marks on tube	Dirty or damaged die	Clean die; replace if worn.

Service: For repairs, contact authorized service center. Do not attempt major repairs.

Support: 1-800-523-4777; www.grizzly.com