G0602 Grizzly Lathe Manual

The G0602 is a 10" x 22" Benchtop Metal Lathe designed for precision metalworking, featuring variable speed control, a quick-change gearbox, inch/metric threading capabilities, a D1-4 camlock spindle, and a 1 HP motor. Below are key sections for safety, features, installation, setup, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: Headstock with D1-4 spindle, Quick-Change Gearbox, Compound Rest, Tailstock, Variable Speed Control, Inch/Metric Threading Dial.

Installation

Unpack and inspect contents. Place on sturdy, level bench.

1. Level the lathe: Use precision level on bed ways; adjust bench feet.
2. Mount motor: Align pulleys; adjust belt tension.
3. Connect power: Wire according to voltage (110V or 220V).
4. Install chuck: Mount on D1-4 spindle using camlock pins.
5. Fill oil reservoirs: Headstock, gearbox, and apron.

WARNING! Lathe is heavy; use proper lifting equipment. Ensure bench can support weight.

First-Time Setup

Power on lathe; perform initial checks.

1. Check rotation: Ensure spindle turns clockwise (forward).
2. Test speeds: Verify variable speed control operates smoothly.
3. Set up quick-change gearbox: Select desired thread pitch or feed rate.
4. Align tailstock: Adjust to be concentric with spindle.
5. Test feeds: Engage half-nut lever and power feed.

CAUTION! Always wear safety glasses. Keep hands clear of moving parts.

Specifications

• Swing Over Bed: 10 inches.
• Distance Between Centers: 22 inches.
• Spindle Bore: 1-1/16 inches.
• Spindle Nose: D1-4 camlock.
• Motor: 1 HP, single-phase, 110V/220V.
• Speed Range: Variable, 0-2500 RPM.
• Threading: Inch and metric via quick-change gearbox.
• Tailstock Taper: MT#2.
• Weight: Approximately 350 lbs.
• Dimensions (LxWxH): 48" x 15" x 18".

Controls and Settings

Main Controls: Power Switch, Forward/Reverse Lever, Speed Control Knob, Emergency Stop.

Headstock: Speed selector, Spindle lock. Carriage: Handwheel, Cross Slide, Compound Rest, Feed Direction Lever, Half-Nut Lever. Quick-Change Gearbox: Levers for thread pitch and feed rate selection.

Settings: Speed adjustment via knob and belt position. Feed and thread selection via gearbox levers (refer to chart on lathe). Compound rest angle adjustment for taper turning.

Connecting Accessories

Common accessories: 3-Jaw Chuck, 4-Jaw Chuck, Faceplate, Live Center, Steady Rest, Follow Rest.

1. Turn off and unplug lathe before installing accessories.
2. Mount chuck: Align pins on D1-4 spindle, tighten camlock pins evenly.
3. Install centers: Insert into spindle or tailstock taper; use drawbar if required.
4. Attach rests: Mount steady/follow rest on bed ways; adjust fingers to workpiece.

Tip: Clean tapers before insertion to ensure proper seating.

Basic Operations

Supports turning, facing, drilling, boring, and knurling.

1. Mount workpiece: Secure in chuck or between centers.
2. Select speed: Based on material and operation (refer to speed chart).
3. Set tool height: Align cutting tool with centerline.
4. Engage feed: Use carriage handwheel or power feed.
5. Take cuts: Use cross slide and compound for depth control.
6. Facing: Move tool perpendicular to axis.
7. Drilling: Secure drill in tailstock; advance quill.
8. Parting: Use parting tool; apply steady feed and coolant.

WARNING! Never leave chuck key in chuck. Remove chips with brush, not hands.

Threading Operations

Cut internal and external threads using quick-change gearbox.

1. Select thread pitch: Set gearbox levers per chart.
2. Set compound: Angle to 29 degrees for most threading.
3. Engage half-nut lever at correct mark on threading dial.
4. Take cuts: Feed in with compound; retract tool at end of pass.
5. Use thread gauge to check fit.

Note: Disengage half-nut before reversing carriage.

Maintenance & Lubrication

Daily: Clean chips, wipe down surfaces. Weekly: Check oil levels, lubricate ways.

Lubrication Points: Headstock oil reservoir, Gearbox oil, Apron oil, Tailstock quill, Ways (use way oil).

CAUTION! Use recommended lubricants only. Keep machine clean and dry.

Regulatory Information

Complies with applicable machinery safety standards. Copyright © Grizzly Industrial, Inc. For technical support, visit www.grizzly.com or contact 1-800-523-4777.

Troubleshooting

Service: 1-800-523-4777; www.grizzly.com